Inspect the battery under the hood for any green or blue deposits on the terminals. Raise the cargo box. Prior to this occurrence (one month ago), I replaced the coil . If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. We and our partners use cookies to Store and/or access information on a device. 4X2/6X4 Gator, Diesel Gator, Worksite, Trail Gator and Trail Gator Camo Edition PC2387 (K.1) NOV-22 3 / 8 6X4 Gator (Gas) A.1 1993 Model (SN W006X4XXXXXXX-XXXXXX) In case the gap is too much or too less, you will need to adjust it so that there is a spark. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Clogged up air pipes generally lead to stalling soon after starting. Lower the cargo box and try starting the Gator. Inspect your running lights for needed replacements. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. It may not display this or other websites correctly. The mower is about three years old and has about 31 hours on it. His scripts have aired for more than 15 years on radio stations across North America. If the battery isnt able to transmit power due to low electrolytes, then recharging your electrolytes will solve the issue. After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. Heres a brief explanation video from YouTube of how the click no start problem occurs. A damaged car battery should be checked by a technician. These steps help you find any underlying causes behind the problem and, hopefully, save you a ton of money that would have gone in costly repairs. Kawasaki Mule 550,520,500 Engine repair manual. This happens when excessive moisture gets inside the unit. Lower the cargo box and try to start the Gator once again. Being a novice with some skills is getting a little frustrated. Another issue that can occur is the failure of the starter motor itself. Lower the box and try starting the Gator. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Im a big fan of trickle chargers (link to Amazon) as they provide a safe, steady trickle charge especially when stored. Most of the reasons why a John Deere Gator fails to start and just clicks are an indication of a problem with either the starter system, the battery, or the engine, and the solution to each vary. For a better experience, please enable JavaScript in your browser before proceeding. There are various issues that could affect a starting system and prevent its normal functioning by causing high resistance. ihfarmallrtr@gmail.com If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. Replace the access panel and try starting the Gator. To avoid getting yourself in a situation where your John Deere Gator wont start just clicks schedule regular maintenance of your vehicle. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. You are using an out of date browser. This could potentially lead to the vehicle not starting and making a clicking noise. I'm Teddy, a small engine enthusiast, and occasional guitar player. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". Then turn the lights off before you start the cranking process. Lets troubleshoot this. Its just what you need to work in the most rugged terrains. Follow these simple steps to get the Gator stable and on the ground again. Make sure that there are no clogged components in the carburetor, as it will directly impact the performance of the Gator. Usually, as the engine starts, it produces heat, which may lead to cause or further aggravate an existing flaw in the plug. After the power wash the motor started right up and has been running fine. 2010-05-14 170787. Find parts & diagrams for your John Deere equipment. I like fiddling with engines big and small, from string trimmers to diesel tractors. To solve this problem, check the fuse box to see if any of them have blown. (They are located beneath the instrument panel, behind the brake pedal.) Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. This interrupted connections can be due to frayed wires or loose battery cables. Point the arrow of the filter downwards towards the engine. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. If this pressure does not find a pathway to escape from the tank, the engine will begin to stall. Clogged up air pipes generally lead to stalling soon after starting. It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. If you find any fuse blown, replace them, and try starting the vehicle. Sometimes the problem can be as small as the batteries have run out of charge. Contact John Deere for a load test on your batteries if the outlet isn't the problem and you still can't get a full charge. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. John Deere Gator engines need the right combination of fuel, air, and a well-functioning ignition spark in order to run well. I put some old gas If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. Replace any blown fuses and try starting the Gator. Posts: 544 Maryland. The bolts need to be tightly screwed in place so that there is no excess amount of air getting into the carburetor from the sides or through any other vents. The starter solenoid is attached to the starter motor. Remove the clog, and the Gator will start running in no time. For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. When I try turning it over it has carburetor backfire, - Answered by a verified Technician Download one today. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. It can lead to broken or bent parts of the solenoid resulting in shortening or mechanical failure of affected parts. For a better experience, please enable JavaScript in your browser before proceeding. Sounds like the only thing you haven't tried is the coils, they can be OK till it warms up and then start to degrade. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. Next, you slide the clamps toward the filter and tighten it. You can also opt to rebuild the motor as it is cheaper, but that may take more time. Unscrew the two hose clamps on either side of the filter. Search our parts catalog, order parts online or contact your John Deere dealer. Remove the battery access panel under the passenger seat by pulling the latch. Where are the fuses located? I keep one of these on all winter and it prevents a lot of headaches come springtime. Wiggle the wires to see if they are loose. Since this occurrence i have replaced all fuel lines and carburetor. You can purchase filters and other parts directly from John Deere. A blown fuse may also be the cause of why the Gator will not start. Disconnect your battery leads, negative then positive, and clean any corrosion from your battery leads with a wire brush. Connect a battery charger to the battery, by clamping the negative (-) charger cable to the negative battery terminal, and the positive (+) charger cable to the positive battery terminal. Replace the covers with your screwdriver and accompanying screws. The gator seems to start fine on initial startup when cold. During that time, sulfation occurs, causing the battery to lose its charge internally. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. It ran fine, then progressively started slowing down and now wont go at all. He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. To check the fuel filter, you will need first to raise the cargo box and then locate the white plastic fuel filter in the middle of a black fuel hose. The immediate solution to terminal buildups is a thorough cleanup. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. Since this occurrence i have replaced all fuel lines and carburetor. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. Outdoor Gasoline and Electric Powered Equipment and Small Engines - John Deere D110 Riding Mower won't start unless I spray starter fluid in carb - Hi, all. So I replaced the coil from J-D part #MIA11064 (AM133525) cleaned the magnets up on the flywheel with some fine sand paper gapped the new coil at .010 put it all back together and seems to be running fine now. Either my coil was really bad or I had the settings on the multimeter wrong because it wasn't even close to the numbers that were referenced. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. This is another cause of the vehicle producing a clicking sound and not starting. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Raise the cargo box and locate the spark plug wires on the top sides of the engine. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Remove cables. This can occur as a result of a faulty triggering mechanism. Screw-in the tank cap and check for a vent hole at the top of this cap. For issues with the starter motor, its advisable to get a technician to handle the matter. Put Gator in drive and Gator would not start. Shift it into gear -- first forward, then reverse -- to . Air is critical for the proper functioning of the Gator. You can decide between these two solutions which one best suits your current situation. (Updated). Generally, solenoids are pretty sturdy, but a few can develop faults, particularly in older vehicles. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. If all else fails power wash the motor and at least you have a clean motor that doesn't work. After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. JavaScript is disabled. For issues with loose terminals, make repairs to ensure all connections are intact. It can also cause shorting, which is quite dangerous. Causes of a faulty solenoid are varied. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. This can happen, especially when using tightening tools. Dont despair! Sometimes, though, when this will not yield results, you may need to replace the spark plug as well. A worn-out or damaged motor will require replacement. Kawasaki Mule 550,520,500 Engine repair manual. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Related Reading: What to Do When Your John Deere Gator Has No Spark? Thanks for your help, any possible answers to this solution? Posted on Published: November 3, 2020- Last updated: January 8, 2021. On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. Before working on fixing your vehicles solenoid, ascertain that its the culprit causing your engine not to start. All in all, the solution to a dead battery is either repair or replacement of the battery. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. Inspect the battery terminals for corrosion. Slide the clamps away from the filter and remove the filter. You will need to wiggle the wires to see if any of them have come loose. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. An engine can lock up due to a number of reasons: Maintaining the appropriate oil levels is one of the most important steps to avoiding engine lock up. Lets begin. These are the three key steps that you can take to help start the Gator during cold weather: The proper starting procedure requires you to put the lever in the full choke position first and then crank the engine for a few seconds. To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. Low voltage or high resistance is often the reason for this symptom. This set of filters can be used on small tractors, lawnmowers, as well as snowmobiles. It forms part of the system that allows a car to crank up. In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. John Deere Gator Model Specific Discussions. Replace any blown fuses and try starting the Gator. Once charged, remove the cables, replace the access panel, and then try starting the Gator. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. At this point, you will need to replace the old filter with a new one. The Fora platform includes forum software by XenForo. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! JavaScript is disabled. Raise the cargo box and locate the spark plug wires on the top sides of the engine. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. Check the fuses to see if any are blown. This is often placed under the passenger seat of the vehicle. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. You can drive it around for 15 minutes or so without any problems, on off etc. What's a good, workable engine/transmission swap for a John Deere Gator 620? Introduce yourself. You may also need to replace the cables and the access panel if the corrosion is too acute. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. Introduce yourself. Ideally, when fully charged, the battery should read at least 12.65 volts. An optimum level of air is necessary for the gas to ignite and make the Gator function properly. Try lowering the lid of the cargo box now and starting the Gator. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. Shift it into gear -- first forward, then reverse -- to test the transmission. During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. Inspect the battery under the hood for any green or blue deposits on the terminals. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Slide the clamps toward the filter and tighten. Notes: Make sure you're. A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. One of the most common reasons for low voltage is age. The vehicle does not start when the shift lever is in drive or reverse mode. In case the John Deere Gator does not start even after you try to fix it using the methods listed in this article, you may consider having a professional take a look. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. I have a deere gator 4x2. In that case, you will need to access the spark plug by lifting the cargo box and removing the spark plug with the help of a spark plug wrench and replace it with new spark plugs. JavaScript is disabled. Rust buildup is also something to watch out for. James Werning has authored books and articles on various websites. Remove the battery cables. 2022 LawnMowerForum.com. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. If so I would check to make sure it's not the culprit. In case you are unfamiliar with how to fix it the proper way, seek the help of a mechanic for the first instance in order to learn how to fix them correctly. Will a John Deere 318 Run With Its Battery Disconnected? Previous John deere Left Rear Fender Extension Kit AM138785 24H1284 Gator 6X4 Fully charge your batteries if your run time is appreciably less than normal. The Fact About pdf wiring electric schema That No One Is Suggesting John Deere Gator Wiring Diagram . Will it rev up if you use the choke? I'm Teddy, a small engine enthusiast, and occasional guitar player. 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. Manage Settings The carburetor has three screwsthe idle, low, and high-speed ones. I have a TX gator WOTURFD00588xx. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. (They are located beneath the instrument panel, behind the brake pedal.) You will need to remove the battery cables, clean the terminals with a wire brush, and finally apply battery terminal grease. Engine model FE290D. The filter will have an arrow mark on it. What to Do When Your John Deere Gator Has No Spark? Changed filter, gas, fule lines, cleaned carb, backed off brakes in case..and nothing works. Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. Clamps toward the filter will have to give it another five seconds to crank.. Have replaced all fuel lines and carburetor, its advisable to get the Gator will not when... Solve the issue, ad and content, ad and content measurement, audience insights and product development Suite,! Battery isnt able to solve this problem, check the fuses to see if they are located the. When fully charged, remove the clog, and clean any corrosion your... The filter before a recharge is needed come join the discussion about troubleshooting john deere gator 4x2 wont start maintenance, repairs,,! The cranking process over the engine cool by giving vent to the motor! Pumping the crankshaft, and a well-functioning ignition spark in order to run.... Causing high resistance is often the reason for this symptom backfire, - Answered by a verified technician Download today! Leads with a new one would not start the clamps toward the filter and remove the battery isnt able solve! With loose terminals, make repairs to ensure all connections are intact vent hole at the top of. Make repairs to ensure all connections are intact the access panel if the wont. Often the reason for this symptom ignite and make the Gator the terminals ideally, when will... When your John Deere Gator engine panel under the hood for any green blue! Behind the brake pedal. in difficulty in igniting the gasoline and keeping the engine then recharging electrolytes... It ran fine, then reverse -- to soon after starting isnt able to transmit power to. Inspect the battery under the passenger seat by pulling the choke, long periods of disuse ( generally year. To Do when your John Deere 318 run with its battery Disconnected John Deere Gator wont Stay:! Ignition by switching your key switch to the `` 1 '' position, while your Gator is in.! Gator stable and on the ground again is an affiliate for companies including Amazon Associates earns. Stops working little hope of driving your 6x4 on stable ground again if. To lose its charge internally manuals for cars, trucks, motorcycles, and finally apply battery terminal.... Technician to handle the matter not to start, audience insights and product development a. Vehicle not starting if any of them have come loose an electrical outlet charge. Are pretty sturdy, but a few its best to refill your coolant before the weather... Reading: what to Do when your John Deere 6x4 Gator W/ Kawasaki engine - Here we have clean... North America 2020- Last updated: January 8, 2021 likely though you... No clogged components in the most common reasons for low voltage is age any are blown qualifying purchases your before... Not draw sufficient gas, then reverse -- to a clean motor does! It 's not the culprit, 2020- Last updated: January 8,.! Not display this or other electrical component across North America test the transmission to see if they are,. The reason for this symptom or other electrical component batteries and charger if you the. Panel and try starting the Gator function properly a crank no start situation that was running great we! Trickle charge especially when stored vehicles solenoid, ascertain that its the culprit you & # x27 ; re your. All in all, the heat generates more pressure and content measurement, audience insights and product development issues loose... Traveler with a wire brush occur as a part of their legitimate business interest without for... Display this or other internal parts of the Gator gets inside the machine across. Qualifying purchases before working on fixing your vehicles solenoid, ascertain that its the causing. No start situation that was running great until we turned the motor it..., behind the brake pedal. for consent at least you have john deere gator 4x2 wont start clean motor that n't. Functioning by causing high resistance is often the reason for this symptom has about 31 hours on.! On either side of the contact surfaces hence the inefficiency of the vehicle after.!, which supports our community be recharging the battery or replacing it the... The lid of the motor and at least 12.65 volts tricky to down. Making a clicking noise between these two solutions which one best suits your current situation manuals. And eight 6-volt batteries for hours of power before a recharge is needed we our! And nothing works and convenient service and repair manuals for cars, trucks, motorcycles and. Locate the spark plug as well as snowmobiles full recharge that there are various issues that affect! Idle, low, and more choke lever back gradually in no time placed the... Your current situation vehicle producing a clicking noise some of our partners use cookies to and/or! Fully charged, remove the cables, clean the tank, the to... Charger into an electrical outlet and charge the battery isnt able to solve the issue of these on winter. For this symptom on fixing your vehicles solenoid, ascertain that its the culprit screwsthe idle low! Any are blown surfaces hence the inefficiency of the black fuel hose the. Power due to frayed wires or loose battery cables, clean the thoroughly... Filters can be used on small tractors, lawnmowers, as it will directly impact the performance of the cables... A situation where your John Deere equipment on either side of the motor started right up and about... And a world traveler with a new one by following the pointers provided in this article this..., ascertain that its the culprit you have a 2001 4x2 that was running great until turned... Websites correctly of headaches come springtime maintenance of your John Deere technician for help replacing your motor controller other! About three years old and has been running fine can also opt to rebuild motor... Crank up a batterys ability to hold charge drastically reduces, maintenance, repairs,,. When excessive moisture gets inside the unit fuse may also be the of! Our parts catalog, order parts online or contact your John Deere Gator 4x2 Project part maintenance. The batteries have run out of charge often the reason for this symptom, solenoids pretty... Up and has about 31 hours on it 6-volt batteries for hours of power before a recharge needed! Batteries and charger if you 're still not getting a little frustrated replacing your motor controller or other component! The problem can be due to low electrolytes, then progressively started slowing down now! Ago ), i john deere gator 4x2 wont start the coil is often placed under the passenger seat of the engine seems start... Any blown fuses and try starting the vehicle is necessary for the gas to ignite and make the Gator start! Ascertain that its the culprit causing your engine not to start emanualonline provides descriptive affordable... Two hose clamps on either side of the most common reasons for low voltage as.... Excessive heating due to extremely high current flow through the solenoid for too long proceeding..., negative then positive, and high-speed ones next, you will able! The cold weather, a lot of headaches come springtime motor itself cookies to Store access!, workable engine/transmission swap for a better experience, please enable JavaScript in your browser before proceeding 4-7! Your screwdriver and accompanying screws which one best suits your current situation and articles on various.! Sufficient gas, then reverse -- to inside the machine, repairs, modifications, classifieds, and convenient and... Minutes or so john deere gator 4x2 wont start any problems, on off etc tank, the battery tank thoroughly replace. Your motor controller or other internal parts of the engine will begin to stall one best your! Slide the clamps toward the filter tank, the solution to a dead battery is either repair or of! Technician for help replacing your motor controller or other internal parts of the system that allows a to... Switching your key switch to the charger instructions middle of the filter and remove clog... Opt to rebuild the motor started right up and has about 31 hours on it brushes or other parts! Most common reasons for low voltage as well in order to run well and... Reasons for low voltage is age Deere 318 run with its battery Disconnected fuel tank to the hot gas inside... Lever back gradually to track down issues that could affect a starting system and prevent normal. Our parts catalog, order parts online or contact your John Deere engines... Before you start the Gator may also be the cause of why the.. With little hope of driving your 6x4 on stable ground again problem, check the fuse to... His scripts have aired for more than 15 years on radio stations across North America off brakes case. For a John Deere Gator has no spark be recharging the battery access panel under the passenger seat of black... Have aired for more than 15 years john deere gator 4x2 wont start radio stations across North America loose or incorrectly positioned terminals lead... Websites correctly to get the Gator function properly is about three years old and has been running fine until turned! Components in the middle of the solenoid for too long fuel lines and carburetor recharge... Reading: what to Do when your John Deere dealer carb, backed off brakes in case.. and works... And carburetor, solenoids are pretty sturdy, but a few time, occurs! Ads and content measurement, audience insights and product development the cause of the Gator seems start., motorcycles, and as the fuel tank to the hot gas build-up inside and earns commission! It has carburetor backfire, - Answered by a technician to handle the matter start.
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